Txhaj Mould Txais Tus Qauv: Ua tiav Daim Ntawv Qhia rau Precision Pwm Zoo Tswj
Cov Lus Qhia
- Taw qhia: Vim li cas Pwm Txais Cov Qauv Tseem Ceeb
- Mould Appearance Requirements
- Ejection, Core Pulling & Part Tshem Tawm
- Cov Cuab Yeej Cuab Yeej Yuav Tsum Tau
- Standard Runner System (Tsis yog Kub Khiav)
- Kub Runner System yuav tsum
- Moulding Areas, Parting Surface & Venting
- Xaus & Cov Lus Qhia Txog Tus Neeg Yuav Khoom
- Tiv tauj Xiamen Xintonglian Plastic Co., Ltd.
Rau txhua lub tuam txhab nrhiav khoomPrecision Txhaj Moulds, qhov tseeb thiab ua tauPwm Txais TxujUa kom cov khoom sib xws, ruaj khov, thiab lub neej pwm ntev. NtawmXiamen Xintonglian Plastic Co., Ltd., peb tsim pwm rau cov khoom lag luam thoob ntiaj teb, yog li peb nruj me ntsis ua raws li kev lees paub cov txheej txheem npog cov tsos, qauv, cua txias, ejection, kub khiav kev ua tau zoo, thiab molding nto.
Hauv qab no yog ib tug rewritten thiab optimized version ntawm tag nrhoTxhaj Mould Txais Tus Qauv- nyeem tau yooj yim, nthuav dav, thiab zoo siab rau cov engineers thoob ntiaj teb thiab cov neeg yuav khoom.
Qhov zoo precision pwm yuav tsum qhia cov ntawv huv si, kev tiv thaiv muaj zog rau qhov tsis zoo, thiab qhov tseeb qhov ntev rau lub tshuab txhaj tshuaj molding.
Ntsiab tshuaj ntsuam xyuas
| Yam khoom | Kev xav tau |
|---|---|
| Daim ntawv npe | Yuav tsum suav tus naj npawb pwm, qhov hnyav (KG), qhov loj me. Cov cim engraved kom meej siv 1/8 "font. |
| Lub Npe Lub Npe | Tsau ntawm pwm ceg ze ntawm lub nraub qaum pwm phaj-15 hli los ntawm cov npoo, ruaj los ntawm plaub rivets. |
| Txias Fittings | Cov dej nozzles siv Ø10 yeeb nkab, G1/8", G1/4", G3/8" (los yog ib daim ntawv cog lus). |
| Dej Nozzle Extension | Nozzle yuav tsum tsis pub tshaj 3 hli hauv qab txheej pwm nto. |
| Dej Nozzle Chamfer | Ø25/30/35mm counterbore nrog 1.5 × 45℃uniform chamfer. |
| IN/OUT Markings | "IN / OUT" + tus lej (piv txwv li, IN1, OUT1), cov cim loj, 10mm hauv qab nozzle. |
| Roj / Cua Nozzles | Tib txoj cai cim, siv G (Gas) / O (Oil) ua ntej IN / OUT. |
| Kev taw qhia Installation | Xub + "UP" kos rau hauv cov xim daj, 50mm qhov siab. |
| Pwm Chamfers | All edges require >1.5 hli chamfer. |
| Lifting Design | Pwm yuav tsum muaj kev nyab xeeb los nqa yam tsis tau tshem tawm cov khoom. |
| Nrhiav Ring | Kho nrog 3 screws; tsa 10mm saum lub phaj; Ø 100/150 mm. |
Lwm qhov yuav tsum tau muaj xws li kev txhawb nqa ob txhais ceg, ejection qhov loj, pwm compatibility nrog lub tshuab loj, thiab kev tiv thaiv ib ncig ntawm lub tog raj kheej los yog fittings.
Kev tshem tawm du yog qhov tseem ceeb rau kev zam kom tsis txhob flash, deformation, los yog ib feem ntawm cov nplaum. Tag nrho cov khoom txav mus los yuav tsum muaj kev ntseeg siab nyob rau hauv siab - voj voog ntau lawm.
Kev tshuaj ntsuam xyuas
- Ejection yuav tsum du, tsis muaj suab nrov txawv txav los yog nplaum.
- Lifters polished; lifter nto khaws cia 0.1-0.15mm qis dua qhov chaw tseem ceeb.
- Kev taw qhia grooves siv tin- cov khoom siv tooj liab thiab yuav tsum tau kho kom ruaj ntseg.
- Ejector tus pin tswv yim nyob twj ywm 0-0.1mm hauv qab qhov chaw.
- zawv zawg qhov chaw (tshwj tsis yog ejector pins) yuav tsum tau roj grooves thiab kev kho nitriding (hardness HV700).
- Ejector pins yuav tsum muaj kev tiv thaiv - kev sib hloov thiab tus lej kom raug.
- Ejector rov qab phaj yuav tsum rov pib dua.
- Springs yuav tsum yog tus qauv, xim -coded los ntawm qib load, thiab preloaded kom zoo (10–15%).
- Large sliders (>30kg) yuav tsum tau tshem tau T- cov ntawv qhia qhov rooj thiab cov phaj tawv tawv.
- Sliders yuav tsum tuav lub kaum sab xis (3-5℃rau kev taw qhia).
- Rau cov khoom uas yuav lo rau hauv kab noj hniav, ntxiv kev ntxhib los mos los yog lub teeb kom tiv thaiv lub tshuab nqus tsev.
- Neeg hlau tuaj tos- thaj chaw yuav tsum tsis muaj kev cuam tshuam.
Kev ua kom txias tau zoo yog qhov tseem ceeb rau lub sijhawm voj voog thiab qhov sib xws, tshwj xeeb tshaj yog rau kev ua haujlwmPrecision Mouldssiv nyob rau hauv ntau lawm.
Txias System Checklist
| Kev xav tau | Kev piav qhia |
|---|---|
| Dej Channel | Yuav tsum tau ua raws li cov kev cai kos duab; du thiab unobstructed. |
| Foob Kev Ntseeg | Tsis muaj dej; fittings qhwv nrog daim kab xev. |
| Kev ntsuas dej siab | 4MPa siab, nruam ntws rau 5 feeb. |
| O-Ring Groove | Machined nruj me ntsis rau tus qauv thiab nyob rau ntawm pwm ncej. |
| O-Ring Installation | Greased, me ntsis tsa saum npoo npoo. |
| Baffle Khoom | Corrosion- tiv taus tooj dag pom zoo. |
| Cua txias Circuit | Xaiv qhov kev faib dej hauv nruab nrab tshwj tsis yog tau teev lwm yam. |
Txhua lub rooj vag, khiav, thiab sprues yuav tsum ua raws li tus qauv machining tolerances thiab zam kev sib tsoo phau ntawv tshwj tsis yog polishing tau teev tseg.
Cov qauv tseem ceeb
- Sprue khiav polished rau Ra 1.6
- Lub ntsiab khiav polished rau Ra 3.2 lossis 320 #
- Trapezoid lossis round cross-section runners hauv 3-phaj pwm
- Cold slug zoo positioned ntawm qhov kawg khiav
- Tsis muaj tes sib tsoo rau rooj vag - CNC/EDM machining nkaus xwb
- Qhov chaw ntawm lub rooj vag yuav tsum tsis txhob pom cov cim ntawm cov khoom nto
- Cov khoom pob tshab yuav tsum muaj qhov ntev ntawm qhov txias slug
Rau cov pwm nruab nrog lub tshuab kub khiav, kev xaim, kev sib khi, kev tswj qhov kub thiab txias, thiab kev nyab xeeb yuav tsum raug tswj kom raug.
Kev soj ntsuam Table & Yuav Tsum Tau
| Yam khoom | Kev xav tau |
|---|---|
| Kev xaim | Zoo huv si, nrog cov ntawv cim txuam nrog cov chaw nres nkoj tswj; tiv thaiv nrog clamps. |
| Kev kuaj kev nyab xeeb | Yuav tsum xeem dhau kev rwb thaiv tsev thiab luv - kev ntsuas hluav taws xob. |
| Cua sov haum | Cov phaj cua sov yuav tsum sib txuas nruj nrog manifold; kam rau ua 0.05-0.1mm. |
| Thermocouples | J- hom; ntsia hauv txoj haujlwm raug. |
| Nozzle Tip | Lub nplhaib foob (tooj liab / txhuas) 0.5mm saum qhov chaw sib cuag. |
| Manifold Positioning | Yuav tsum muaj tsawg kawg yog ob tus pins nrhiav. |
| Rwb thaiv tsev txheej | 25-40mm huab cua sib txawv ntawm lub rhaub phaj & pwm phaj. |
| Controller raug | Qhov ntsuas kub sib txawv hauv ± 2 degree. |
Nqe lus no hais txog qhov tseem ceeb tshaj plaws ntawm kev txais pwm - cov khoom muag kawg thiab cov qauv zoo.
Kev Xav Tau Zoo
- Tsis muaj dents, xeb, khawb, lossis pom qhov tsis xws luag ntawm kab noj hniav / tub ntxhais.
- Inserts haum nruj; R-pob qhov khoob hauv qab 1mm.
- Ntug qhov chaw yuav tsum huv si, tiaj tus, thiab tsis muaj tes - polished concave cheeb tsam.
- Qhov qhov tob yuav tsum tsawg dua li cov yas flash kam rau ua (PP <0.03mm; ABS / PS <0.05mm).
- Tsis muaj vuam pads nyob rau hauv inserts tshwj tsis yog tias yuav tsum tau zam; yog welded, nto yuav tsum tiaj tus thiab ntxiv dag zog.
- Tag nrho cov kev tsim tav, tus thawj coj, thiab tus pins yuav tsum tau polished thiab tsis muaj cov cim (tshwj tsis yog xav tau).
- Deep ribs (>15mm) yuav tsum siv cov ntxig.
- Ejector pins muab tso rau ze ntawm tav thiab sab phab ntsa rau smoother tso tawm.
- Sab laug / sab xis yuav tsum muaj "L" lossis "R" cov cim (1/8" font).
- Kev ntxhib los mos thiab sandblasting yuav tsum ua tau raws li cov neeg siv khoom tshwj xeeb.
- Pwm xauv qhov chaw yuav tsum ua tiav yam tsawg kawg 70% thaj chaw tiv tauj.
Ib tug muaj zogTxhaj Mould Txais Tus Qauvyog lub hauv paus ntawm txhim khu kev qha, ntev -lub neej, siab- precision tooling. Txawm hais tias koj tab tom nrhiav cov khoom siv me me pwm lossis kev tsim vaj tsev ua haujlwm- qib yas pwm, txhua qhov nthuav dav- cua txias, rooj vag, ejection, nto tiav- cuam tshuam ntev - kev ua haujlwm ntev.
NtawmXiamen Xintonglian Plastic Co., Ltd., peb tsim pwm raws li cov txheej txheem QC nruj, thiab txhua pwm ua tiav kev lees paub ua ntej xa khoom.
Nrhiav kev ntseeg siabPrecisionTxhaj Mouldslos ntawm cov kws tsim khoom?
Hu rauXiamen Xintonglian Plastic Co., Ltd.rau kev txhawb nqa engineering, kev cai pwm kev daws teeb meem, thiab kev sib koom ua lag luam thoob ntiaj teb.
Peb txais tosthoob ntiaj teb buyers, wholesalers, thiab tis neeg koom tesnrhiav:
- Kev caiPrecision Txhaj Moulds
- Yas Molding Qhov Chaw
- High - ntim tsheb, khoom siv hluav taws xob, tsev neeg, lossis cov pwm lag luam
- Pwm engineering, DFM, thiab kev tswj xyuas qhov project
📩 Mus saib: https://www.xtl-mould.com/
📞 Tau txais kev ntsuas qhov project dawb hnub no!